Cutting holes in panels
General Tools And Materials:
Click Here to Download a Printable PDF Version-
Tape
Measure
-
Screw Gun/
Drill Driver
& Bits
-
Jig Saw
with
Finish Blade
-
Caulk /
Chalk /
Paint
-
Pencil
-
Course Grit
Sandpaper
-
Caulk Gun
-
Safety
Glasses
WARNING:
Consult a licensed electrician if your installation
requires electrical work that you are unfamiliar with.
- Be sure to obey all safety rules and recommendations set forth by tool manufacturers.
- Wear safety glasses during the entire installation process.
- Always comply with clearances set forth by the manufacturer of stoves, fireplaces, furnaces, and any other heat source.
Directions
Step 1
Plan the Installation
- Trim and dry fit panels for the row where hole is required (example light switch, cable wire). Determine which panel(s) will need to be cut.
- Consult the appropriate Panel Installation Guide for full installation instructions.
Step 2
Mark Location
Tools:
- Caulk/Chalk/Paint
- Remove outlet cover or decorative pieces.
- Outline the perimeter of the box or hole with a material that will transfer a mark to the back of the panel. Chalk, paint or caulk all work well.
- Press the panel against the wall and mark the back of the panel.
Pro Tip: Install the panels leading up to the outlet before marking the panel to cut.
Step 3
Cut Panel
Tools:
- Screw Gun/Drill Driver & Bits
- Jig Saw with Finish Blade
- Drill pilot holes in the corners.
- Use a jig saw to cut along the outline of the outlet surround marked in Step 2.
Pro Tip: Cut about 1/8” inside the lines to allow for a snug fit.
Step 4
Dry Fit
Tools:
- Course Grit Sandpaper
- Hold the panel up to the wall and ensure that the hole is centered on the outlet.
- If needed, use a coarse grit sandpaper to adjust the hole.
Step 5
Install Panels & Finish as Appropriate
- Install the rest of the panels based on the appropriate panel installation guide.